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HAZARDOUS ENVIRONMENT
CR-TEC - Explosion Proof Valves

Actuators for Explosive Environments

When choosing actuators for explosive environments, safety and compliance with international standards are paramount. The goal is to prevent ignition caused by electrical sparks, high temperatures, or material interactions. Below are key considerations and actuator types suited for hazardous areas:

Oil Rig

Explosion Proof Valve

Key Considerations
1. Explosion-Proof Certification & Compliance

* Certified to meet safety regulations, such as:

- ATEX (European Directive for explosive atmospheres)

- IECEx (International Electrotechnical Commission Certification)

- NEC/CEC Class I, Division 1 & 2 (U.S. and Canada hazardous location standards)

* "Ex" markings indicate suitability for hazardous areas.

2. Material Selection

Non-sparking materials like stainless steel, aluminum, or bronze.

Resistance to corrosive gases, dust, or chemicals present in the environment.

3. Temperature Management

Rated for the temperature class (T1–T6) of the hazardous area.

Constructed with heat-resistant enclosures and proper ventilation.

4. Sealing & Protection

Weatherproof ratings (IP66, IP67, or IP68) for dust and water protection.

Explosion-proof enclosures prevent internal ignition sources from escaping.

5. Energy Source

Compressed air control for low maintenance and long life.

Electric control for easy installation and reliable performance.

Types of Actuators for Explosive Environments
1. Pneumatic Actuators – Most Common & Safest Choice

Pneumatic control using compressed air or inert gases, eliminating ignition risks.

- Can also be controlled with electric solenoid valves.

- Sometimes used with non-inert gases such as methane gas.

Suitable for high-speed, repetitive motion applications.

Require air preparation systems to ensure clean and dry air.

2. Electric Actuators – Precision Control

Electric control when intrinsically safe or have explosion-proof enclosures.

Additional features may include fail-safe or proportional control.

3. Solenoid Actuators – Compact & Reliable for Small-Scale Motion

Explosion-proof solenoids are used for quick, controlled actuation.

Often integrated into valves and emergency shut-off systems.

Applications
Oil & Gas: Valve control in refineries, pipelines, and drilling rigs.
Chemical Processing: Control of mixing, dispensing, and reaction systems.
Mining: Ventilation and machinery control in underground environments.
Pharmaceuticals: Handling of solvents and flammable materials.
Food & Beverage: Safe handling of combustible powders (e.g., sugar, flour, and grain)
Best Practices
1. Risk Assessment:

Conduct a hazard analysis to identify the type of explosive atmosphere (gas, vapor, dust) and its classification.

2. Periodic Maintenance:

Regularly inspect seals, housings, and components for wear or damage.

3. Supplier Collaboration:

Work with reputable manufacturers experienced in designing actuators for explosive environments.

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